
January 22, 2025
If It Isn’t Broken Don’t Fix It! – But What Happens When It Breaks?
The Importance of Maintaining Barrels and Screws on Plastics Processing Equipment
In the plastics processing industry, the saying “if it isn’t broken, don’t fix it” is not an uncommon practice. However, companies critically depend on their equipment, especially screws and barrels, to run smoothly and deliver quality results on tight deadlines. So, what happens when something breaks? Downtime, lost productivity, and costly repairs can halt operations and disrupt commitments.
The Risks of Complacency
Screws and barrels are the unsung heroes of injection molding and extrusion machines, tirelessly processing materials. Yet, over time, wear and tear from abrasive or corrosive materials can degrade their performance. Waiting for a failure isn’t just a gamble—it’s a costly risk. When a screw fails or breaks unexpectedly, it doesn’t only affect your bottom line but also your ability to maintain production, operational efficiency and peace of mind.
Reiloy’s Screw Stocking Program: A Proactive Solution
To avoid these costly disruptions, Reiloy offers a Screw Stocking Program that ensures essential components are ready when you need them most. This program is designed to reduce downtime, save costs, and maintain production continuity. Key benefits include:
- Minimized Downtime: Having replacement screws on hand allows you to restart operations faster.
- Customized Inventory: Screws tailored to your machine and material requirements ensure optimal performance.
- Cost Savings: Avoid emergency shipping fees and rushed production delays.
- Operational Continuity: With spare parts readily available, production schedules remain on track.
Staying Ahead of Wear and Tear
Reiloy goes beyond stocking replacement screws by helping you proactively assess wear and tear to prevent failures. Their services and tools analyze the condition of screws and barrels, ensuring equipment stays ahead of potential quality issues.
Reiloy’s wear assessment solutions include:
- Identifying Wear Patterns: Comprehensive analysis highlights early signs of wear, such as erosion or corrosion.
- Optimizing Maintenance: Data-driven insights enable precise maintenance schedules, maximizing uptime.
- Extending Equipment Lifespan: Reiloy’s durable materials and coatings improve longevity, even under challenging conditions.
- Enhancing Product Quality: Monitoring and replacing worn parts ensures consistent melt quality and fewer product defects.
Be Prepared, Not Reactive
It’s easy to take well-functioning equipment for granted—until it fails. Reiloy’s Screw Stocking Program and wear assessment services empower companies to avoid costly breakdowns and maintain high-quality production standards. The reality is that equipment has a lifespan, and proactive preparation is key to maintaining productivity and peace of mind.
Don’t let unexpected failures disrupt your operations. Contact us at sales@turnergroup.net to learn more about Reiloy solutions for staying ahead of wear and tear and ensuring your production line runs smoothly. The best way to fix a problem is to prevent it from happening in the first place.
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Barrel & Screw Handbook | Leading Wear Protection | Reiloy USA