September 25, 2024
Unlocking the Power of EUROMAP Interfaces: Streamlining Connectivity in Injection Molding
In 2019, EUROMAP formed a working group to develop worldwide standardized interfaces for plastics and rubber machines based on the OPC UA interface.
Whether it be a communication interface or a mechanical interlock, Euromap standards are pivotal in ensuring functionality, connectivity, interoperability, and data exchange in injection molding machines and other related equipment. Here are some of the recent developments in Euromap connectivity:
Machines and peripheral equipment need to speak the same language
The OPC UA interface paves the way for the adoption of the standard in other regions such as here in North America. Euromap standards are pivotal in ensuring connectivity, interoperability, and data exchange in injection molding machines and other related equipment. The standardization ensures that the data to be exchanged is uniform and is recognized by the connected devices. Here are some of the recent developments in Euromap connectivity:
Euromap 77:
The Euromap 77 interface enables even faster and more efficient data exchange between injection molding machines and host computers, paving the way for the widespread use of Industry 4.0 in the plastics processing industry. Another advantage is greater flexibility. As well as standard machines, in future it will also be possible to incorporate multi-component and rotary table machines, as well as individual injection units as required.
This standard focuses on the interface between injection molding machines and Manufacturing Execution Systems (MES). It provides a framework for data exchange, enabling real-time production monitoring, quality tracking, and machine status updates. Euromap 77 is based on OPC UA (Open Platform Communications Unified Architecture), which is becoming the preferred protocol for industrial automation.
- OPC UA-based architecture: A key development in Euromap is the use of OPC UA for secure and scalable communication, ensuring compatibility with Industry 4.0 requirements.
- Improved Data Transfer: This standard enhances data transfer, including parameters such as cycle times, machine status, and production figures, to allow real-time optimization and data analytics.
Euromap 79:
Euromap 79 standardizes the interface between robots and injection molding machines. It ensures seamless communication and control between the two systems, streamlining automation and robotic integration in manufacturing cells. This is particularly important in automated processes where robots handle tasks such as part removal, quality control, and post-processing.
- Standardized Interface for Robotics: Euromap 79 simplifies the integration of robots, improving compatibility and reducing setup time.
- Enhanced Safety Protocols: It includes provisions for safety, ensuring secure operations when robots and humans share the workspace.
Euromap 82:
Much more than a handshake
Some of the newer and unique interfaces are designed to further integrate the controls of external devices, for example,
- EUROMAP 82.1: Interface for temperature control devices
- EUROMAP 82.2: Interface for hot runner devices
- EUROMAP 82.3: Interface for liquid silicone rubber (LSR) dosing systems
- EUROMAP 82.4: Interface for dosing systems (other than LSR)
- EUROMAP 82.5: Interface for mold identification, process information & maintenance
- EUROMAP 82.6: Interface for granular dryer devices
These interfaces facilitate seamless data exchange to improve the integration and control of the devices which are critical in maintaining high-quality molded parts.
Euromap 86:
Euromap 86 provides OPC UA information models for material supply systems. It deals with the handling of granules, powder or liquids. Simple systems are considered, like bagged goods to loaders as well as highly complex systems with silos, pipes, dryers, mixers and dosing units. Part 1 covers the order management with the management of jobs and tracing of the material.
Adoption of Digital Twins:
Many injection molding machine manufacturers are starting to adopt digital twin technologies, leveraging Euromap connectivity. The digital twin is a virtual model of the injection molding process that provides real-time data and simulations, helping manufacturers predict machine behavior, optimize operations, and avoid downtime.
Impact of Euromap Connectivity:
- Improved Machine Integration: By standardizing the interfaces between machines, robots, and peripheral equipment, manufacturers can reduce the complexity of setting up automated production cells.
- Real-time Data for Process Optimization: The connectivity provided by Euromap standards allows for the collection and analysis of real-time data, which is crucial for optimizing processes, reducing waste, and improving product quality.
- Industry 4.0 Compatibility: Euromap’s reliance on OPC UA and focus on interoperability means that it aligns with Industry 4.0 initiatives, helping manufacturers transition to more digital, connected, and intelligent production environments.
These advancements are helping manufacturers increase efficiency, reduce downtime, and further integrate injection molding processes with modern manufacturing ecosystems.
For more information on these interfaces and the EUROMAP organization:
EUROMAP – Introduction Industry 4.0